Year1
Mixing granulation split machine
Comparison with all-in-one machine
Mixing and granulating equipment can be divided into two types.
One is an all-in-one machine and the other is a combination of an internal mixer and a granulator, which is the so-called split machine.
The all-in-one mixing and granulating machine is a machine that consists of two parts: mixing and granulating. After mixing, it is directly transferred by the screw to extrusion and granulation.
As for the mixing and granulating separate machine, the mixing is first completed by the internal mixer, and then the materials are transferred from the elevator to the hopper of the granulator for extrusion and granulation.
They can both mix and granulate. What are the advantages and disadvantages of these two sets of equipment?
1. Mixing and granulating all-in-one machine: one piece of equipment
Advantages of mixing and granulating all-in-one machine:
Just one piece of equipment, small footprint, direct input of materials for mixing and granulation, There is no need for manual transportation back and forth.
Disadvantages of the integrated mixing and granulating machine:
. The mixing chamber cannot be turned over, so it is very inconvenient to clean the materials, and it is extremely easy to cause burns
. Since there is a screw under the mixing chamber to feed and put the materials Finally, there are some materials in the screw gap that cannot be kneaded. They need to be extruded and put back into the mixing chamber for multiple times to mix evenly
3. Since the granulation speed is faster than the mixing speed, then in During mixing, the granulator part is idle, which reduces production efficiency. The machine is very expensive.
2. Mixing and granulation split machine: internal mixer, elevator, granulator (three pieces of equipment)
Disadvantages of the mixing and granulation split machine:
. The area occupied is smaller than that of one unit Large machine
Advantages of mixing and granulating separate machine:
. No need to premix materials with high mixer, just put the materials directly into the mixing chamber of the internal mixer according to the formula proportion
. Mix Just mix it once, no need to re-mix back and forth like an all-in-one machine
3. The rotor speed can be adjusted, closed mixing, equipped with a hammer and dust cover to effectively control dust diffusion
. Mixing chamber The walls and rotors are all treated with special spraying. Our company has a patent to ensure no pollution to the materials
. There is no need for manual transportation, and there is an elevator in the middle to send the mixed materials to the hopper of the granulator
/> .The temperature control of the internal mixer and granulator is very accurate, and can reach a maximum of 300 degrees. Compared with the machines of the same industry, our machines heat up very quickly, which is a major feature
. The machine has a safety interlocking function to ensure worker safety
. The mixing chamber of the internal mixer can be turned over to dump and clean materials, which is very convenient
. The granulator also has three stages of heating to ensure that it can meet the requirements of the materials. Required temperature
.Since the granulating speed of the granulator is faster than the mixing speed of the internal mixer, one granulator can be matched with several internal mixers, and the production efficiency can be doubled
. The price of one integrated machine is equivalent to the price of three separate machines
. Changfeng Machinery produces various types of internal mixers (rubber and plastic,,), granulators, open mills, high mixers, crushers, presses, etc. Chip machine, vulcanizing machine and other machinery.
For more information, please contact Mr. Chen from Changfeng Machinery
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