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& With the rapid development of technology in my country's air compression industry, air compressors have been greatly improved in terms of structural layout and functional form, and centrifugal air compressors have become a new generation of air compression equipment. Due to the insufficient understanding of the principles of centrifugal compressors in petrochemical industry production, there is a risk of equipment failure in actual production control. A detailed analysis of the causes and treatment methods of centrifugal compressor failures has a guiding role in the automated scheduling of mechanical equipment. Based on the background of industrial science and technology reform, many mechanical equipment have been promoted and applied in industry production. Centrifugal air compressors are responsible for converting mechanical energy into gas pressure energy, which facilitates the daily operation and regulation of mechanical automatic control systems. On the one hand, regular maintenance of centrifugal air compressors is carried out, the functional status of the mechanical system is checked, hidden faults are detected through equipment debugging methods, and operating faults are dealt with in advance. On the other hand, main components such as bearings and coolers are disassembled. Perform installation inspections to determine whether mechanical components have wear, lubrication and other problems, and replenish lubricating oil in a timely manner to improve system operating efficiency. For some aging compressor equipment, new equipment or components can be replaced when necessary, which is also an effective way to prevent failures. Centrifugal air compressor is a very commonly used air compressor in current industrial production activities. Because centrifugal air compressor is a speed compressor, it has compact structure, light weight, large displacement range and fast pressure rise. , less wearing parts, reliable operation, long life, easy maintenance and other advantages, so it is used more. Therefore, there are many technical articles about the after-sales service of centrifugal air compressors, which are generally quite complicated. Henan Haijie Technology Co., Ltd. has been committed to providing after-sales service for centrifugal air compressors for many years. It has a complete solution and a one-stop solution. After-sales service reduces customers’ production costs. For more articles about after-sales technology, please follow the news updates on this website. It can be found in many articles on centrifugal air compressor maintenance that the replacement time of compressor cooling lubricant depends on the use environment, humidity, air compressor dust and whether there are acid and alkaline gases in the air. In particular, a newly purchased air compressor must be replaced with new oil every hour of operation for the first time. After that, it should be replaced every hour according to the normal oil change cycle. Machines that operate for less than 10 hours a year should be replaced once a year. When there are many rainy days in summer, the humidity of the air increases, and the moisture in the air may condense in the oil and gas separation tank. Especially on continuous rainy days, the air humidity increases. When the exhaust temperature is lower than the air pressure, When the dew point or shutdown cooling occurs, more condensation water will precipitate. Too much water in the oil will cause the lubricating oil to emulsify, affecting the safe operation of the machine. Then the editor will briefly introduce how to replenish the lubricating oil of centrifugal air compressor. There are the following points for replenishing oil for centrifugal air compressors: Under operating conditions, the oil level of the air compressor should be maintained between the minimum and maximum oil levels. More oil will affect the separation effect, and less oil will affect the lubrication and cooling of the machine. Performance, during the oil change cycle, if the oil level is lower than the minimum oil level, lubricating oil should be replenished in time. The method is: ① Stop the machine and wait until the internal pressure is released (confirm that there is no pressure in the system), and then pull down the main power switch. ②Open the oil filling port on the oil and gas separation tank and add an appropriate amount of cooling lubricating oil. ③ Please refer to the regular maintenance table for the oil change time after the air compressor is in normal operation. There are many reasons for the failure of centrifugal air compressors during operation. Generally speaking, the most common one is the suffocation, followed by the need for maintenance and cleaning, replacement of filter elements, etc. Among them, the rotor loading is unbalanced or the test tube insertion is asymmetrical. It is also one of the more troublesome common problems. During the rotation of the rotor, its base usually rolls around a certain center of the circle, and synchronous center rolling occurs, which is called precession.
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