Fully automatic self-insulating block production line

外机尺寸：

54*20*30m

Researchers from Luyuan New Building Materials Insulation Equipment Technology Co., Ltd. have successfully developed a system for using self-insulating blocks based on the structural form of the blocks, and have formulated a complete set of standard atlases and construction application plans for the blocks, forming a complete Self-insulating block structure system design and construction technology. And developed a supporting self-insulating block production line with completely independent property rights. This production line uses a computer-controlled automatic batching system to ensure stable product quality. The blocks are vibrated and formed in the mold with standard dimensions. This production line has a high degree of automation and high production capacity. Large, good product quality and other characteristics. At the same time, this self-insulating wall material and its production equipment have applied for a number of national patents. It is a key product promoted by the Shandong Provincial Department of Construction. It is internationally advanced, domestically leading, and is at the absolute leading level among similar products!
Equipment features and human-machine interface adopt visual and humanized design mode, and technical parameters can be adjusted at any time. Through technical research, scientific researchers use high-tech technical means to use Japanese Omron detection sensors as input signal sources, and use German Siemens central processor intelligent control to integrate the oil circuit, gas circuit, circuit and machinery of the whole machine, making the entire machine The production line can operate periodically on its own. . The machine body is made of super strong materials and special welding technology, making it extremely strong and durable. The machine adopts a four-rod guide method and an extended wear-resistant guide bush, as well as a two-way balanced rocker arm to ensure smooth mold shedding and precise movement of the indenter.
The cloth system adopts guided retest automatic operation mode, with a stable and reliable structure. It is highly targeted for different products and has crushing functions to achieve the best cloth effect and uniform product density.
The components of the hydraulic system and electronic control system are imported from Germany, Japan, Canada and other countries. They are easy to operate and have stable performance.
, molds, shaft pins and other series of components are carefully processed through a series of quenching, tempering, carburizing, nitriding and other heat treatment processes, and their service life far exceeds national standards.
The excitation system is the core part of the equipment. Based on the principle of mechanical resonance centrifugal force, this machine introduces German technology to achieve full synchronization, full isolation, and directional shock compression. This technology is at the leading level in the country and has the characteristics of large vibration force, rapid start-up, smooth operation, and easy installation.
This product has a high degree of mechanization, advanced process design, and adopts internationally advanced high-tech microcomputer control technology to integrate the mechanical body and electrical equipment. Through safety logic control, researchers have added many prompt functions such as fault diagnosis and text alarms to the microcomputer. When the machine malfunctions, it can promptly and accurately inform the user of the cause of the fault and how to deal with it. The whole machine is easy to operate, easy to learn and has the characteristics of high efficiency, energy saving, economy and practicality.
The mold changing rocker arm system is our company's unique innovative design. This makes changing molds easier and faster. The energy-saving performance of this model is particularly outstanding. It uses a large-displacement hydraulic pump, and the system operates quickly and has high production efficiency. Coupled with electronic measurement logic calculation, accurate and reasonable batching can be achieved. Achieve integration of product quality, high output and low consumption, high product output and good density. When the raw materials are suitable, immediate palletizing can be achieved.
Composite self-insulating blocks are made of high-performance concrete hollow blocks as shells, and the cavities are compositely filled with lightweight insulation materials such as foam concrete and polystyrene boards. Through the production process, the block shells are combined with thermal insulation The concrete block formed by the injection molding of the material as a whole has the functions of building envelope and insulation. It has the characteristics of good thermal insulation performance, light weight, high strength, sound insulation, fire prevention, waterproof and impermeability, low shrinkage rate, and simple construction. Especially It is an organic combination of foam concrete and polystyrene board, which not only improves the thermal insulation performance of the block, but also improves the heat storage performance and sound insulation performance. This product is a masonry self-insulating structural system technology product and is suitable for civil building frame-filled wall self-insulating non-load-bearing structures. The concave notches set at the end of the direction can effectively reduce the heat loss in the thermal bridge parts of the joints. The thermal bridge parts such as beams and columns are cast on-site using permanent composite insulation boards to meet the requirements of building energy saving and achieve the goal of building energy saving and The technical requirements for structural integration achieve the purpose of having the same life span as the thermal insulation and structure.
The four major advantages of high-performance concrete composite self-insulating blocks
, have the same lifespan as the building
Can be built into walls individually, which solves the problem of integrity and weather resistance of building insulation walls, making The service life of the wall insulation system is truly the same as that of the building, eliminating worries.
Eliminate fire hazards
Fire protection grade is non-flammable. Fires involving external insulation materials of buildings occurred one after another in Nanjing Central International Plaza, Harbin Longitude and Latitude Twin Towers, Jinan Olympic Sports Center, Beijing CCTV New Site Affiliated Cultural Center, Shanghai Jiaozhou Teachers Apartment, Shenyang Dynasty Wanxin Building, etc., causing serious casualties and property losses. Flammable and combustible external insulation materials in buildings have become a new type of fire hazard, and fires caused by them have become more frequent. Eliminating fires and preserving lives is the common focus of society now. After two years of technical research, Jinan Qixing Company independently developed a high-performance concrete composite block self-insulation system that integrates wall insulation and building structure, completely solving fire hazards.
, Simplifying the construction process
The exterior wall project of the high-performance concrete composite block self-insulation system does not require other insulation treatments to meet the requirements of the current building energy-saving design standards, and reduces the traditional insulation wall external insulation process , improved construction efficiency, shortened the construction period, and reduced the project cost.
The composite self-insulating block production line is independently developed by Shandong Luyuan New Building Materials Insulation Society Technology Co., Ltd. and has completely independent intellectual property rights. During the research process of the production line, according to the technical requirements of composite self-insulating blocks, the production process uses special The preparation process realizes the organic combination between the block shell and the insulation material, reduces the water absorption rate of the product, and improves the impermeability and frost resistance of the insulation block. The supporting production line developed by the company has the characteristics of high degree of automation, high production efficiency, and strong combination. It adopts an automatic batching system and accurate raw material measurement to ensure various performance indicators of the product. The injection molding micro-vibration molding process is used in production, without the need for autoclaving. , calcination, reducing energy consumption and environmental pollution during the production line. The production line is equipped with molds of different specifications and can produce different blocks to meet the needs of engineering construction. The composite self-insulating block production line has been sold to various regions in the province and has been put into production lines, winning unanimous praise from users!
Shandong Luyuan New Building Materials Insulation Equipment Technology Co., Ltd. is our largest professional manufacturer in Ningjin with the most complete equipment. We will create a new type of wall material equipment for you. The price is for reference only. Customers are welcome to come and inspect! Please call us for production parameters