Turmeric Saponin Extraction

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Turmeric processing is known as the
King of Wastewater
. The current production process requires the use of a large amount of water, hydrochloric acid, gasoline and other substances to hydrolyze turmeric, and the final product is saponin.
Hubei and Shaanxi provinces are the concentrated areas for turmeric production. Most of the turmeric processing enterprises here have simple equipment and backward production techniques. A large amount of waste water and waste residue generated during the processing are stored in the factory area, emitting unpleasant smell. odor.
According to statistics, for every
ton of saponin produced,
tons of waste water and
tons of waste residue are discharged. The amount of sewage treatment is too large. It is necessary to reduce the content from Mature technology.
Jining Tianzhilan Biotechnology Co., Ltd. is a professional team with strong technology, rich experience and excellent practical capabilities in biotechnology process research and development and equipment design and manufacturing. It insists on independent innovation and cooperates with major domestic scientific research institutions, Research institutes have established joint R&D relationships, have national patents in biotechnology processes, experimental instruments and production equipment, and have established biological R&D and equipment R&D laboratories with complete instruments and equipment.
striving to create a world-famous brand and realizing industry to serve the country
as its corporate mission, and takes
being honest and doing things seriously
as its corporate values, and taking
Business philosophy of creating a blue sky with you
We are committed to building a world-class professional service enterprise integrating scientific research, technology, technology and equipment in the field of biotechnology and systems and solutions
In view of the national environmental issues Attention has been paid to the detection and punishment of environmental pollution. Some enterprises located in Hubei, Sichuan and Shaanxi regions that produce turmeric saponin wastewater do not meet the standards. The production of turmeric saponin is currently shut down. These enterprises are looking for cleaner production processes. , which prompted us to develop a turmeric saponin production technology that is free of polluting waste and wastewater discharge.
Most of the current cleaning processes for producing turmeric saponin are further improved on the basis of ethanol extraction of diosgenin and then acid hydrolysis, saponin extraction, and saponin crystallization. This process reduces the treatment of acid water. amount, but it does not fundamentally solve the pollution problem. And it brings a series of new problems, such as high ethanol consumption, difficulty in concentrating the ethanol extract, and difficulty in extracting saponin.
Through years of experimental research and improvement, we have eliminated the ethanol extraction process and improved the saponin yield. Moreover, we have obtained
%
two major by-products of ethanol and organic compound fertilizer. There is no solid waste and wastewater discharge control, which fundamentally solves the problem of pollution caused by turmeric saponin production. And it greatly improves the economic benefits of saponin production enterprises.
We use an innovative process technology with independent intellectual property rights that has no pollutant emissions, low cost, high efficiency, energy saving and environmental protection. Saponin extraction uses energy-saving continuous countercurrent extraction equipment with independent intellectual property rights, with high saponin extraction rate. It has the advantages of high efficiency, safety and reliability, low solvent residue in the slag, and fully automatic control. Saponin crystallization uses continuous countercurrent ultrasonic crystallization equipment, which has the advantages of fast crystallization speed, good crystal form, and fully automatic control. First, the starch in the raw materials is converted into sugar liquid, and then converted into
%
ethyl alcohol. The acid liquid produced by acid hydrolysis is mixed and dried with the residue after extracting saponin and other fertilizer components to form an organic compound. The entire fertilizer production process can produce three commodities, namely turmeric saponin,
%
ethanol, and organic-inorganic compound fertilizer, which not only increases the economic benefits of turmeric saponin production but also generates social benefits. The entire turmeric saponin production No waste water, waste residue and waste materials are produced during the process. It fundamentally solves the high-pollution, high-energy-consuming production model in the saponin production process.
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Our main business is through years of experimental research and improvement, we have eliminated the ethanol extraction process and improved the saponin yield, and obtained
%
Ethanol and organic compound fertilizer are two major by-products. There is no solid waste and wastewater discharge treatment, which fundamentally solves the problem of pollution caused by turmeric saponin production. And it greatly improves the economic benefits of saponin production enterprises. .