The vibration friction welding machine is a plastic welding equipment specially used for welding large or irregularly shaped thermoplastic workpieces.
This equipment can weld large plastic workpieces with maximum length and width and a variety of smaller plastic workpieces. Equipped with a digital vibration frequency conversion power source with automatic resonance and automatic frequency tracking and adjustment functions. This machine uses an easy-to-operate touch screen control display and special control software. The high welding strength and high quality are mostly used in the auto parts, plastic products, home appliances and office automation parts industry.
Basic parameters of linear vibration friction welding machine
Overall machine dimensions width, length and height
Brand Xinyu
Model
Place of production, Fenggang Town, Dongguan City, Guangdong Province
Mold weight.
Welding area
Vibration amplitude
Vibration frequency
Load vibration output
Voltage phase
Input capacity
System control Mitsubishi
Touch screen Mitsubishi Series
Welding mode for multiple periods of time (unit depth mode (unit.
Vibration frequency automatically tracks the frequency.
Save welding recipes (time depth mode).
Analysis of the welding results to pass or fail Welded products.
Stage pressure control.
Ambient temperature ℃
Face stroke
Face movement speed/ (maximum value)
Face pressure
Full door opening Space width and height
Moving platen size width and length
Face size width and length
Quantity
Industrial application of vibration friction welding machine
Vibration welding is especially suitable for thermoplastic materials including amorphous materials Welding machines for resins such as/and semi-crystalline resins such as. can be used to join automotive parts such as intake manifolds, dashboards, taillights, and bumpers. Aerospace applications such as tubes, interior lights, and storage boxes. Home appliances include dishwasher pumps and spray arms. Detergent sprayer and vacuum cleaner casing.
Suitable for almost all medium-sized or large-sized parts with allowable unconstrained motion of the weld seam in the reciprocating motion direction of thermoplastic plastic welding. Material considerations for vibration welding Similar to ultrasonic welding, amorphous materials are more suitable for vibration welding than semi-crystalline polymers. Circular vibration welding can connect parts whose weld zone size is approximately equal to the distance from the weld zone to the axis of rotation. Linear vibration welding is used to allow one direction On the complete set of parts that vibrate linearly. When the entire surface of the joint to be connected is flat or slightly bent out of the plane, the vibration welding process is ideal for the part.
Vibration friction welding machine on automobiles The main application is reflected in the interior and exterior trim parts of the engine air intake system and car lights. At present, the air intake manifold is basically made of glass fiber reinforced materials. As far as the current process is concerned, only vibration friction can achieve welding. The requirements cannot be achieved by other connection methods in terms of airtight bursting pressure strength. As far as car lights are concerned, hot plate welding was mostly used in the past. In recent years, many
manufacturers have begun to switch to vibration friction welding, mainly due to vibration friction welding. Less flash (appearance is particularly important for car lights) Short welding cycle greatly improves production efficiency and strength can meet requirements.
Advantages of vibration friction welding machine
Use high frequency friction to improve the effect
Use Method
Application power station
Automatically maintain constant amplitude
Controllable output power
Welding mode setting depth time
Automatic resonance function
Welding result judgment function
Multi-stage welding
Easy-to-operate touch display
Multi-language interface
Store operating conditions
Easy to replace fixtures
Equipped with sound insulation device
Functional features of vibration friction welding machine
Trace friction welding can effectively control the welding process of circular tracks relative to the workpiece in a tight mold. Compared with the linear friction principle, it cannot fully weld any circumference of the circular workpiece. A corner.
The rigid body structure and integrally encapsulated outer cover combined with the sound-absorbing and noise-isolating assembly can effectively suppress vibration and high noise decibels during processing.
The processing mold of the dense linear slide rail reduces the upper and lower mold errors of the finished product and reaches the acceptance value.
High-priced processing molds are required, eliminating the technical threshold of mold quality and counterweight.
It can effectively weld materials such as nylon plastic steel with glass fiber added.