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The entire process of the demolition-free building exterior formwork equipment produced by Shandong Ningjin Xinze Energy Saving Equipment Co., Ltd. is controlled by computer automation. It has reasonable structural design, stable performance, less labor, easy operation, short molding cycle, and high production efficiency. , product quality and other characteristics. The workshop is environmentally friendly and dust-free, with low prices, good quality and trustworthy patented technology. To achieve the purpose of integrating thermal insulation, energy saving and building structure with the same lifespan
Key points in the operation of panels produced by non-dismantling building exterior formwork equipment during construction
〈〉Determine the final partition plan: determine the final partition according to the size of the external wall Divide the plan and draw the layout, and try to use the main specification composite thermal insulation exterior template.
〈〉Outer template cutting without disassembly: For parts that cannot be installed according to the main specifications, they should be cut to the composite required size with a cutting saw at the construction site in advance.
〈〉Installation of connectors: Perforate the board at the construction site and install connectors, no less than one per square meter. Connectors can be added at door and window openings.
〈〉Elastic line: Before installing the external formwork produced by the external formwork equipment, the dimensions should be reviewed according to the design drawings and board layout, and the installation control line should be designed. Pop out the mounting control wires for each board.
〈〉Tie steel bars and pads: After the external wall steel bars are tied and accepted, cement mortar pads (~ blocks) are tied on both sides of the steel bars.
〈〉Vertical composite thermal insulation exterior formwork: Install the disassembly-free exterior formwork according to the separation plan of the design layout diagram, and use binding steel wires to bind and position the connectors and steel bars. Install the Yin and Yang corner panels of the exterior wall first, and then install the main wall. plate.
〈〉Inner side formwork of the vertical exterior wall: According to the requirements of concrete construction acceptance specifications and building formwork safety technical specifications, traditional methods are used to install wooden (bamboo) plywood and wooden secondary fluting and steel pipe main fluting on the inner side of the external wall.
〈〉Install the opposing bolts: Determine the spacing of the opposing bolts according to the traditional formwork construction method according to the height of each wall and column, make holes at the corresponding positions of the plate and the inner formwork, insert the opposing bolts and initially adjust the bolts.
〈〉Install the primary and secondary flutes of the formwork: vertical (or) secondary flutes on the outside of the erecting exterior wall, install the horizontal root horizontally. The steel frame tube is the main flute, fix the internal and external templates, primary and secondary flutes, adjust the width and verticality of the template degree to meet construction requirements.
〈〉Concrete pouring: For concrete pouring, galvanized iron sheet buckles are used to form a protective cap on the upper opening of the composite insulation formwork. The slump of concrete should comply with the requirements for fluidity of pumped concrete
Xinze Energy Saving Equipment Co., Ltd. adheres to the people-oriented management philosophy and the service and business tenets of integrity, professionalism, efficiency, pragmatism, unity, diligence, thrift, and high-quality services to produce more products. Qualified demolition-free building exterior formwork equipment has met the needs of customers. We look forward to sincere and fruitful cooperation with you in the near future.
For more information about building exterior formwork equipment, please pay attention to Xinze Contact person: Xie Xiaomeng
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Disassembly-free thermal insulation building formwork equipment production process and factory construction conditions:
. Production scale
The annual output of composite thermal insulation formwork is 10,000 square meters.
. Factory construction conditions
It requires a production site, a production workshop of square meters, a maintenance workshop of square meters, and complete water and electricity facilities.
.Production equipment
Dry mortar mixer, mortar mixer, plate shaping machine, plate grooving machine, mold base, automated production line, pallet, forklift, testing equipment, etc.
The disassembly-free thermal insulation building formwork equipment mainly consists of the following equipment:
, Large storage tank for raw materials:
The dry mortar production line is used to store bulk raw materials, such as cement, fly ash, and sand. In this case, the commonly used domestic ton or ton cement silo (customer selection) is used as the raw material silo. Generally, three raw material silos are cement, fly ash, sand and vitrified microbeads. Cement and fly ash are fed by tankers, and sand and vitrified beads are fed by bucket elevators.
, Batching device:
It is composed of hopper weighing scale, screw conveyor, discharge device, force sensing device and computer control system. It can automatically measure different raw materials according to the formula, reducing labor intensity and environmental pollution, and also ensuring the quality of dry mortar products.
, Dry powder mixer:
The requirements for dry powder mortar mixer are: uniform mixing, no dead ends, wear-resistant equipment, and fast feeding speed. Our company uses a dual-shaft gravity-free mixer as the main mixer. Even mixing, high efficiency and short time. The main machine is equipped with a thick high-manganese wear-resistant lining plate, which has a long service life and is easy to replace.
, Conveying and lifting structure:
The material conveying methods used in the production line silo are: horizontal conveying and vertical conveying. Horizontal conveying can use screw conveyors, and vertical conveying generally uses bucket elevators.
, Mortar mixing system:
The mixed dry powder is lifted by the elevator to the powder and water batching scale on the top of the mortar mixer. The mortar and water are prepared according to the formula, enter the mixer and mix evenly, open the unloader The material door enters the cloth machine.
, Plate production line:
It is composed of slotting machine, crawler conveyor, mesh distributor, compactor, shaper, plate feeder, mold frame, pallet, etc.
, Dust collector:
Used to recover dust in the dry mortar production line, which is beneficial to environmental protection. The vacuum inlet is generally located on the top of the cement silo, the conveyor port of the elevator, the mixer, etc.
, Fully automatic industrial control system: composed of industrial computers, high-voltage cabinets, touch screens, computers, etc.
The disassembly-free thermal insulation building formwork equipment has the following characteristics:
) All materials are automatically measured by computer, without manual batching, ensuring the stability of product quality.
) The whole process of automated production is realized, and the amount of labor is greatly reduced by more than %
) There is no need to make molds, which greatly reduces the company's production costs
) All are produced in a closed state, with zero dust in the whole process, and the workshop environment Greatly improved. It has overcome the previous problems of high dust in the workshop and substandard environmental protection
) The surface of the formed plate produced is smooth, the corners are clean, and no trimming is required
) The entire production line is reasonably designed, compact in structure, high-end in appearance, and high-grade .
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