Year1
- 整装重量：
- 9
- 最大起重量：
- 10
1. Fault Analysis of Small Crane Hydraulic Oil Pump
Fault 1: Small Crane Hydraulic Oil Pump Cannot Suction Oil or No Pressure
Cause of Failure: The Crane Coupling or Shaft is Broken or Disengaged. The Oil Tank The oil supply pipeline to the hydraulic pump is broken or blocked
Troubleshooting method: Check whether the pump transmission is normal. Anhui Crane Rental stated: If the drive shaft is broken or the coupling is damaged, it must be removed and repaired, or replaced if necessary. Clean, repair, or replace the oil line if necessary. Check whether all pipelines are tight, whether the manifold is cracked, and whether the installation is correct. 3. Repair or replace the hydraulic pump. Drain, clean and refill system with recommended lubricant.
Fault 2: Pump noise (with foam in the tank)
Cause of failure: Air intake in the suction pipe
Troubleshooting method: Anhui crane rental said: Check whether all pipelines are tight and whether the manifold is Cracked, is the installation correct? Tighten, repair, or replace parts if necessary. The oil level in the fuel tank must be filled to the height mark on the dipstick.
Fault 3: Pressure pressure is too high
Cause of the fault: The setting value of the system load relief valve is too high. The pipeline between the pump and the control valve is blocked.
Troubleshooting method: Use an accurate pressure gauge to adjust the unloading valve of the system. Clean, repair, or replace the pipeline if necessary
2. How to replace the hydraulic oil pump of a small crane
and operate Personnel should pay attention to the discovery of abnormal phenomena of small cranes at any time: abnormal sounds, vibrations or abnormal signals of the monitoring system, etc.
Do not add load immediately after starting the hydraulic pump: the hydraulic pump must idle for a period of time without load after starting, especially if the temperature When it is very low, it is necessary to go through the warm-up process to make the hydraulic circuit circulate normally, add load, and confirm the operating status.
Observe changes in oil temperature: Pay attention to check the changes in the highest and lowest oil temperatures, and find out the relationship between oil temperature and external ambient temperature.
Pay attention to the noise of the hydraulic pump: a new hydraulic pump has little initial wear and is easily affected by bubbles and dust. Poor lubrication at high temperatures or overloading under operating conditions will cause adverse consequences, causing the hydraulic pump to emit abnormal noise. Influence.
Pay attention to the operation of the machine (for modified pumps): Improper hydraulic circuit design or poorly manufactured components are not easy to find in the initial use stage, so special attention should be paid to the movements under various usage conditions. state.
Pay attention to the adjustments in each valve: Fully understand the use of pressure control valves, flow control valves and directional control valves, and pay special attention to the adjustment range and limits. Otherwise, adjustment errors will not only damage the machinery, but also pose a threat to safety. threaten.
. Check the status of the filter: The filter in the loop should be taken out and cleaned regularly, and the status of the filter screen and the dirt adsorbed on the screen should be checked, and the quality, quantity and size can be analyzed, so that the degree of pollution in the loop can be observed. , and even infer the source of pollution based on this.
Regularly check changes in hydraulic oil: Check and analyze changes in the degree of deterioration, discoloration and contamination of hydraulic oil every one or two months to ensure the normality of the hydraulic transmission medium.
Water will corrode the oil pump, so it is forbidden to use the oil pump to vacuum materials containing water. For materials containing a large amount of solvent, please first remove most of the solvent in the oven, and then use an oil pump to vacuum. Use the small crane oil pump in the correct order to prevent back suction. After using the vacuum oven, be sure to clean it and wipe the glass window of the vacuum oven. Wipe the anti-rust oil on the surface of the small crane oil pump. Remove the anti-rust oil from the inner cavity of the crane oil pump and add the specified brand of lubricating oil. The anti-rust oil in the hydraulic oil pipeline should also be removed before use, connect the fuel to the injection pump pipeline, and continuously rotate the main wheel shaft of the small crane oil pump until the oil outlet valve sprays clean hydraulic oil. Reasonable fuel selection. Hydraulic oil of the appropriate grade must be used. The hydraulic oil used must be clean and must not contain any impurities and moisture.
3. Comprehensive analysis of the reasons why the hydraulic system of small crane hydraulic oil pump cannot be started
, Small crane starting system factors
The starting system factors that affect the failure of the hydraulic system to start are mainly: battery factors and starting motor factors .
Small crane battery factors
Insufficient battery power: Insufficient battery power will definitely lead to difficulty in starting the hydraulic system or failure to start. When the hydraulic system cannot start due to insufficient voltage and power, the basic phenomenon is: after pressing the start button, the starter motor moves, but the hydraulic pump basically does not rotate or has difficulty rotating. Troubleshooting method: Check the battery carefully, charge or replace it.
b. Starting circuit failure: If there is a problem with the starting circuit, it may also cause the diesel engine to fail to start. Virtual connection - A virtual connection in the starting circuit cannot be found without careful inspection. At a glance, the circuit is intact, but the starter motor does not move and is disconnected - the starting circuit is disconnected, making it impossible to start. The basic phenomenon that the diesel engine cannot start due to a virtual connection or disconnection in the starting circuit is: after pressing the start button, the starting motor does not move. Troubleshooting method: Check the starting circuit carefully, paying special attention to the rust removal and tightening of the lead rod of the battery output connector.
Small crane starter motor failure
There is a problem with the starter motor. The diesel engine is difficult to start naturally or cannot start. Troubleshooting method: Repair or replace the starter motor. Oil supply system factors: The main reasons why the diesel engine cannot start due to the oil supply system are: oil system factors, oil pump accessories and oil pump regulating valve factors.
Our factory also specializes in the production of various small and medium-sized cranes, internal vibration machines, pile drivers, wire drawing equipment, three-wheel cranes, mini cranes, truck-mounted cranes, car cranes, and hole digging machines
Trenching machine, drilling machine, tree planting machine, pole drilling machine, rotary digging machine,
Hollow floor machine
, floor pushing machine,
Floor pushing machine,
Trigger making, concrete floor machinery,
prestressed concrete hollow floor machine,
long-span floor machine
, long-span concrete floor machine, long-span concrete hollow floor machinery and equipment
, sanitation trucks, ditching machines and various engineering machinery accessories. Our factory can also undertake various types of equipment designed by Sibuangche according to customer requirements
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