Product Details
Product performance characteristics:
This series of products is widely used in various printing factories, plastic factories, waste paper factories, hardware factories, clothing factories, old recycling companies and other units and enterprises. It is suitable for packaging old things, waste paper, plastics, etc. Processing and recycling is a good equipment for improving labor efficiency, reducing labor intensity, saving manpower, and reducing transportation costs. The nominal pressure is available in tons and other specifications, and it can also be designed and customized according to user requirements.
Function and use of the machine
This machine is suitable for punching waste paper, waste plastic, plastic bottles, cans, foam and other waste materials that need to be packaged
Installation precautions
First lay the machine flat , do not shake, and then add hydraulic oil. Add oil of different weights according to different tonnage equipment.
. The motor of this machine is pole 3. Please check whether the local voltage is the same as this machine. After connecting the wires (the wires are connected according to the power of the motor), turn on the power and check the direction of the motor rotation (arrow indication). Turn the hour hand and adjust the connection position of the two live wires when the direction is wrong.
Maintenance
This machine should be operated and maintained by a dedicated person. Turn off the main power supply after get off work every day, clean up foreign objects around the machine, clean up foreign objects inside the machine, and add appropriate lubricating oil to the moving parts to reduce machine wear.
Regularly check whether the screws in various parts of the machine are loose. New machines are prone to loosening: the small flange screws of the central axis and the four/large screws in the pressure plate. They must be reinforced regularly.
Safety Precautions
Before starting to pack, first check whether each door is closed, whether the door lock core is buckled in place, whether the knife and scissors buckle is buckled, and whether the safety chain is buckled on the handle. Do not pack without fastening any of the above parts to avoid accidents.
When the machine is in operation, people should stand next to the machine and do not put their head, hands and other parts of the body into the door to avoid crushing.
How to operate
. After completing the above inspections, start packing. First place a piece of cardboard or a woven bag or a film bag at the bottom of the packing room to make it easier to thread the wire after packing. Then put the waste into the packing room, being careful to put it evenly. The waste cannot exceed the surrounding area of the packing room. If it exceeds the surrounding area, it will easily bend and deform the door. In serious cases, it will break the main hinge.
(Note: Do not put your hands into the packing room after placing the waste.)
. Press the buckle switch
to start the motor oil pump. The manual valve
operates. When the manual valve reaches the upper position, the pressure plate keeps rising until the upper limit baffle hits the upper limit switch, and the pressure plate automatically stops running. To stop the machine, press the control switch button to shut down the machine and place the manual valve in the middle position.
When the pressure plate reaches the down position, the pressure plate will automatically press down until the pressure plate cannot go down anymore. The sound of the motor is different from when it goes down. If you need to pause during the pressing process, move the manual valve to the middle.
position, the pressure plate will stop operating but the motor will continue at this time
3. When the material in the packaging chamber exceeds the lower limit position of the pressure plate during the packaging process, the relief valve will act when the pressure reaches kilograms/hour to maintain the pressure of kilograms. The sound from the motor indicates that the pressure is sufficient and the pressure plate remains in position and is no longer pressed downwards.
If the material does not reach the packaging height, move the manual valve to the upper position to add the material and repeat this operation until the packaging requirement is reached.
(Note: Generally, the packaging height is , and cannot exceed. If it exceeds this height, it will be difficult to unload the package.)
. When unloading the package, the manual valve
button pauses the operation of the pressure plate and then opens the door to thread the iron. The line comes out of the package.
Reach the middle position and press at the same time
Opening sequence: When opening the door, people should stand in front of the machine, first open the front upper door, then open the front lower door, and when opening the lower door, people should stand in front of the machine. People should stay away from the machine as much as possible because the scissor buckle has a strong rebound force when opening the door. When opening the door, pay attention to whether there are other people around, and only open it when there are no other people. Opening the back door is the same as opening the front door.
. After opening the door, do not lift the upper plate for the time being. First pass the iron wire through the groove of the bottom plate, then pass it out from the groove of the upper plate, and then tie it with both ends of the iron wire. Generally, 3 pieces of iron wire are tied in one package. It's very solid.
. When threading the iron wire, first pass through the pit at the bottom of the front, and then go through the pit under the pressure plate. Make a circle and tie the iron wire on the side in the same way as the front. After wrapping the iron wire, lift it up. Lift the pressure plate and push it over the bag to remove it. Complete the entire packaging process.
Machine failure and reasons
Failure
Cause analysis
Solution
Machine is powerless
) Oil seal is aging
) Oil pump is damaged (pressure oil temperature Too high, the pressure oil has been used for too long)
) The relief valve fails
) The motor voltage is not enough
) Replace the oil seal
) Replace the oil pump or replace the pressure oil
) Clean or replace the overflow valve
) Change the large wire or find an electrician to handle it
Oil leakage from the bottom bracket
) Damage to the bottom bracket oil seal
) Damage to the large flange ring
) The surface of the bottom bracket is pitted and damaged
) The small flange screw is not tight enough
) Replace the bottom bracket oil seal
) Replace the large flange ring
) Replace the bottom bracket
) Lock Tighten the small flange screws
The machine makes noise
) Hydraulic oil is not enough, air is entering
) The oil pipe is broken, air is entering
) The oil pipe is aging, and the amount of oil is not enough
/> ) The oil filter is clogged
) Add enough hydraulic oil
) Replace the oil pipe
) Replace the oil pipe
) Clean or replace the oil filter
Machine failure
) The limit switch is damaged or has poor contact
) The buckle switch is damaged
) Replace the limit switch
) Replace the buckle switch
The motor does not rotate
) The motor Burned out
) The AC contactor is burned out
) The buckle switch is damaged or has poor contact
) Replace the motor
) Replace the contactor
) Replace the buckle switch
/>The machine heats up and vibrates
) The hydraulic oil deteriorates
) It is exposed to high pressure for a long time
) Replace the hydraulic oil
) Reduce the pressure time or add a cooler
The maximum pressure of this machine is kg/, which has been adjusted before leaving the factory. Do not exceed this range, which may cause danger and damage the oil system of the machine.
The hydraulic oil should be replaced once every one year of use of this new machine, and the bottom of the tank should be thoroughly cleaned. After that, the hydraulic oil should be replaced every two years.
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