Gas containing RFC16-12-6

& Description of gas-containing products: This machine is mainly used for rinsing, filling and capping glass bottles of beverages containing carbon dioxide gas.
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, technical structure Features
. Rinsing part:
This machine is a rotary bottle rinser, mainly used for rinsing new bottles of beverages, water and other products. The bottles are then sent to the filling machine for product filling.
Using the bottle feeding screw and conveyor chain, it is simple and easy to change the bottle type. After the bottles enter the machine through the bottle feeding screw, they are directly sent to the rinsing machine by the bottle feeding steel wheel.
All bottles are transported using bottleneck technology. There is no need to adjust the height of the equipment to change the bottle shape. You only need to replace the arc guide plate related to the diameter of the bottle body. To change the bottle shape, you only need to replace a small number of star wheels and arc guide plates.< br/>After the bottle enters the host machine, it enters the rinsing machine through the transmission star wheel. The bottle clamp clamps the bottle mouth and flips it upward along the rinsing guide rail to make the bottle mouth downward. In a specific area of the rinsing machine, the rinsing clamp nozzle sprays sterile water to rinse the inner wall of the bottle. After the bottle is rinsed and drained, it is flipped downward along the guide rail under the bottle clamp, so that the bottle mouth faces upward. The washed bottles pass through the stainless steel dial, are exported from the rinsing machine and sent to the next filling line.
The water inlet pipe of the rinsing machine is equipped with a pressure gauge
The rinsing machine is equipped with a water tray to recover the rinsing water
When rinsing, the flushing volume of each bottle is: /(.hour)
b. Filling part:
The filling machine is imported from Germany and designed and manufactured by my country using the principle of isobaric filling to fill the liquid into the washed bottles sent by the bottle rinser.
The filling valve adopts an isobaric mechanical valve, which enables fast and sensitive filling and high filling liquid level accuracy.
The centering guide adopts guide rod type centering and adopts unique bottle mouth clamping technology to ensure accurate sealing of the bottle mouth and filling valve, reducing the leakage of materials from the bottle mouth.
The main drive adopts gear drive instant combination drive, which has high efficiency, low noise, long life, easy maintenance and sufficient lubrication. The frequency converter is used to control the speed of the main motor of the machine. This machine adopts stepless frequency conversion. speed.
The bottle guide system has a simple structure and can be quickly and easily changed according to the bottle type. The whole machine adopts a bottleneck structure for transportation.
The whole machine is automatically controlled, and faults are displayed online, such as blocked bottles, missing caps, etc.
The material in the filling cylinder is automatically controlled, and the liquid level is detected by a liquid level sensor to ensure stable liquid level and reliable filling.
The key parts and electrical components of this machine are imported products.
c. Capping part:
In the capping part, the caps arranged by the cap sorter are screwed onto the bottles that have been filled with products, and are sent to the subsequent processes by the conveyor chain.
The capping machine drives the turntable to rotate through the reducer. The cap leaves the hopper from the cap outlet under the action of centrifugal force. There is a front and back cover separation device at the outlet. When the back cover passes by, the cover automatically falls into the return pipe, and the back cover is automatically blown into the hopper by wind force. Only the front cover can enter the chute smoothly. The amount of covers in the hopper is automatically detected by the photoelectric switch to control the cover conveyor to ensure the best effect of the lower cover. When the front cover enters the slide, it can enter the cover feeding tray smoothly. In order to prevent accidents, an anti-reverse cover dial is also equipped on the slide to ensure that the cover entering the cover feeding tray is correct. A pair of caps are also equipped on the slide. Photoelectric switch, when it detects that there is no cover, it will stop the host immediately. In order to effectively remove the bad caps without anti-theft rings and the remaining caps when cleaning the hopper, there is a movable outlet directly opposite the hopper outlet to meet this function.
The cap screwing is magnetic, with overload protection function, and the capping torque is stable and reliable. There is no cap chewing, high cap, crooked cap or curling during cap sealing.
Main features:
Bottle feeding mechanism
) The air conveyor is directly connected to the bottle feeding wheel.
) The bottle feed dial adopts an innovatively designed bottle mouth clamping mechanism with bottle dividing function, which eliminates the bottle feed screw and conveyor chain. There is no need to replace or adjust any parts when changing the bottle shape.
) Equipped with pneumatic bottle blocking device.
Bottle rinser
) The rotating disc is all welded with stainless steel.
) Large plane toothed bearing, smooth and reliable operation.
) The company's original flip-type bottle clamp is used. The bottle clamp clamps the bottle neck, avoiding possible contamination of the bottle neck thread caused by the rubber clamp block on the traditional bottle clamp. The bottle clamp is made of stainless steel, which is hygienic and durable.
) Using a high-efficiency spray nozzle, the rinsing water is sprayed out at a set angle and can be flushed to any part of the inner wall of the bottle, rinsing thoroughly and saving rinsing water.
) The bottle rinsing nozzle lifting mechanism is adopted, and the nozzle is inserted into the bottle for rinsing, so as to achieve the best rinsing effect, while minimizing the water consumption for rinsing, and is more suitable for the production needs of large bottles.
) The bottle clamp and the sliding sleeve of the flip mechanism are all made of German corrosion-resistant and maintenance-free bearings.
) The power of the rinsing machine is transmitted through the gears through the transmission system in the frame.
Transition dial
) The bottle mouth bottle clamp is used instead of the traditional dial. There is no need to adjust the height of the equipment when changing the bottle shape, and there is no need to replace or adjust any parts.
Filling machine
) The rotating disc is all made of stainless steel.
) Large plane toothed bearing, smooth and reliable operation.
) The filling method is isobaric filling.
) High-precision, high-speed liquid level filling valve, liquid level accuracy&&.
) adopts an annular liquid cylinder, and the liquid level of the liquid cylinder is controlled by a magnetic float level gauge.
) It adopts a lifting cylinder bottle lifting mechanism, and uses bottle mouth clamps and pre-covers to clamp the bottle mouth. There is no need to replace or adjust any parts when changing the bottle shape.
) The power of the filling machine is transmitted through the gears through the transmission system in the frame.
Capping machine
) Magnetic constant torque capping head, the capping effect is stable and reliable, and the capping defective rate is &.%.
) The cap-drop guide rail is equipped with a mechanism to prevent the reverse cap from passing through and taking out the reverse cap. It is also equipped with a set of photoelectric switches. When there is no cap on the cap-drop guide rail, the machine will automatically stop running, which can effectively avoid the appearance of bottles without caps. .
) The capping machine is equipped with a bottle feeding detection switch, and the cap locking cylinder at the connection point between the cap dropping guide rail and the cap dialing plate interlocks to control the discharge of bottle caps, ensuring that cap feeding stops when there are no bottles and reducing the loss of caps.
) High-efficiency centrifugal cap management method with less cap wear.
) The cap sorter is equipped with a cap missing detection mechanism, which is used to control the start and stop of the cap elevator.
The bottle discharging dial
) adopts the bottle bottom conveying method. The bottle bottom supporting plate is a spiral downward curve. There is no need to adjust the height of the machine and the bottle discharging conveyor chain to change the bottle shape.
Bottle discharging conveyor chain
) The transmission motor adopts variable frequency speed regulation and is synchronized with the three-in-one filling machine, which can effectively prevent bottles from overturning.
) The bottle discharging conveyor chain is equipped with a photoelectric switch, which can control the three-in-one filling machine to slow down and stop when a bottle is blocked.
Rack
) The rack is welded from high-quality carbon steel, with surface anti-rust treatment and spray coating, and the surface is covered with stainless steel plates.
) Exclusively adopts the through-hole tensile structure of the stainless steel table panel and the matched sealing ring, so that the leakage of all bearing seats and support shafts on the table that are prone to leakage can be reduced to zero.
) The transmission system of the three-in-one machine is located under the frame table and is driven by a main motor and adopts gear transmission.
) The transmission gear adopts a cross arrangement of steel gears and nylon gears.