Year1
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Disassembly-free integrated board equipment production process and factory construction conditions
Production scale
Annual output
Composite insulation formwork
Ten thousand square meters.
Conditions for building a factory
Requires production space
acres, production workshop
square meters, maintenance workshop
square meters, complete water and electricity facilities.
Production equipment
Dry mortar mixer, mortar mixer,
Plate shaping machine,
Plate grooving machine, mold base, automated production line, pallet, forklift, testing equipment, etc.
Complete sets
The composite insulation board production line is mainly composed of the following equipment
, large raw material storage tanks
The dry powder mortar production line is used to store bulk raw materials, such as cement, fly ash, sand . In this case, the commonly used domestic
ton or
ton cement silo (customer selection) is used as the raw material silo. Generally, three raw material silos are cement, fly ash, sand, and vitrified microbeads. Cement and fly ash are fed by tankers, and sand and vitrified beads are fed by bucket elevators.
, Batching device
It is composed of hopper weighing scale, screw conveyor, discharge device, force sensing device and computer control system. It can automatically measure different raw materials according to the formula, reducing labor intensity and environmental pollution, and also ensuring the quality of dry mortar products.
, dry powder mixer
The requirements for dry powder mortar mixer are uniform mixing, no dead ends, wear-resistant equipment, and fast feeding speed.
Our company uses a twin-shaft gravity-free mixer as the main mixer. Even mixing, high efficiency and short time. The main machine is equipped with a high manganese wear-resistant lining plate with a thickness of
, which has a long service life and is easy to replace.
, conveying and lifting structure
The material conveying methods used in the production line silo include horizontal conveying and vertical conveying. Horizontal conveying can use screw conveyors, and vertical conveying generally uses bucket elevators.
, Mortar Mixing System
The mixed dry powder is lifted by the elevator to the powder and water batching scale on the top of the mortar mixer. The mortar and water are prepared according to the formula, enter the mixer and mix evenly, and open the discharge The door enters the cloth machine.
, Plate production line
It consists of slotting machine, crawler conveyor, mesh distributor, compactor, shaper, plate feeder, mold frame, pallet, etc.
, dust collector
Used to recover dust in the dry mortar production line, which is beneficial to environmental protection. Vacuum suction ports are generally located on the roof of the cement silo, the conveyor port of the elevator, the mixer, etc.
The fully automatic industrial control system consists of
industrial computer, high power cabinet, touch screen, computer, etc.
This equipment has the following characteristics
) All materials are automatically measured by computer without manual batching, ensuring the stability of product quality.
) The entire production process is automated, and the amount of labor is greatly reduced
Above
) There is no need to make molds, which greatly reduces the company's production costs
) are all produced in a closed state, with zero dust throughout the process, and the workshop environment is greatly improved. It has overcome the previous problems of dusty workshop and substandard environmental protection
) The formed plates produced have a smooth surface, clean corners and no need for trimming
) The entire production line is reasonably designed and the mechanism Compact, high-end and classy in appearance.
The company currently has many production lines in operation across the country, such as Hebei, Henan, Jiangsu, Inner Mongolia, Yunnan, Shanxi, Anhui, Hubei, Guizhou and other places. Highly recognized by customers, provincial and national construction departments
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