Equipment inspection system

Factory Equipment Inspection System 1. System Overview
With the transformation of industry, in order to improve the productivity of factories, more and more production equipment are being used in all walks of life. In order to ensure the stable development of equipment productivity, it is necessary to ensure In the daily operation of the equipment, hidden dangers of the equipment must be discovered in time, and complete equipment maintenance information must be collected. The most important thing is to ensure the safe operation of the equipment during daily maintenance inspections. At present, the inspection of equipment in the factory is limited to paper and pen records, and data statistics are cumbersome and impossible to It is necessary to understand the various parameters and operating conditions of the equipment in real time, and the daily inspection work of personnel cannot be accurately assessed. In order to solve the problem of enterprises' centralized management of daily inspection personnel and precise control of equipment, Shijiazhuang Zhichuang Software Technology Co., Ltd. successfully developed the "Visual Inspection System for Factory Equipment". This system can not only establish a complete equipment management system but also perform daily inspections. The inspection work of personnel has also been accurately assessed.
2. System Principle
The inspection device will automatically receive tasks and report results in real time. During inspection, you only need to carry the inspection device with you and arrive at the designated inspection point according to the inspection plan and inspection time. . When arriving at the inspection location, use the inspection device to read the point from the inspection point (read the radio frequency point or scan the QR code/barcode). After reading, there will be a Chinese voice broadcast of the equipment name of the inspection point, and a pop-up message indicating that the equipment needs to be inspected. (If the equipment has content that requires inspection, check the equipment in sequence according to the operation instructions and requirements (for example, the main transformer needs to check the switch body, check the opening and closing indicator, the sound is normal, the protection device, the power supply is normal, the isolation switch The contact is good, observe whether there is heating cable at the connector, the outlet cable connector is in good contact, observe whether there is heating and discharge phenomenon at the cable connector), etc., and enter the actual operating status and parameters of the equipment, or select the corresponding classification (normal/abnormal, good/heating and submit) .If the equipment exceeds the standard or is abnormal, the monitoring center will automatically trigger a fault alarm.
When equipment hidden dangers or faults are discovered, visual data collection of abnormal conditions of on-site equipment can be carried out by taking photos, videos, text descriptions, creating maintenance work orders, etc. Then it is fed back to the monitoring command center in a timely manner. All inspection data will be sent to the management platform system of the monitoring center through or automatically. The visual inspection management system of the monitoring center will automatically process, analyze, make statistics, and make reports on the inspection data. It is convenient to assess the arrival rate of personnel, check equipment operation and parameters, and assess inspection tasks, etc., which improves work efficiency and provides managers and users with a scientific and accurate inspection information and query basis.
3. Solution
, Group management, establish a complete department system with hierarchical authority, to achieve vertical management effect.
, Equipment resource management system, establish complete life cycle maintenance data of equipment.
, Develop unified Inspection standards, real-time control of various parameters and operating conditions of the equipment.
On-site visual data collection, using images, text, and videos to collect evidence of on-site conditions, and superior departments can provide remote guidance on-site through the platform.< br/> , Automated inspection, all inspection data are automatically transmitted back to the management platform.
, Equipment failure emergency handling, the system automatically analyzes the data returned by front-line inspection personnel, and automatically alarms and notifies maintenance when equipment parameters exceed the standard Department.
, Notifications and announcements are issued in real time, inspection personnel are automatically reminded by sound, and inspection personnel can be dispatched remotely at any time.
, Automated statistical analysis, summarizing and forming various reports, leaders can check anytime and anywhere when they are on a business trip Data, more convenient.